Backshop Tiefkühl increases self-consumption with flexOn

Backshop Tiefkühls' previous energy management system could not keep up with growing demands. That’s why the company chose the smart platform flexOn. It increases the self-consumption of the solar installation and saves energy – a sustainable and economical solution.

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Our customer

Backshop Tiefkühl erhöht
PV-Eigenverbrauch mit flexOn
Backshop Markenlogo mit Schriftzug Best of Bakery darunter.

Backshop Tiefkühl GmbH is a subsidiary of the long-established Harry-Brot GmbH. The wholesaler supplies a wide range of frozen baked goods to customers in large-scale catering, food service, and food retail.

Industry

Food wholesales

Location size

8500 m2

Optimisation areas

Ground-mounted solar instalation, refrigeration system

The challenges

To store baked goods under optimal conditions, Backshop Tiefkühl operates a cold storage facility with a refrigeration system. In addition, a new 1 MWp ground-mounted PV system covers part of its energy demand. Before working with encentive, Backshop Tiefkühl faced the following challenges:

01

Outdated energy management

The main challenge was replacing the previous energy management system, which had been in use since 2012. This was necessary because the system was no longer being developed and could not integrate the new ground-mounted solar installation.

02

Untapped PV potential

Due to its high capacity, the solar installation often generated more electricity than could be used. Especially at weekends, surplus power was fed into the grid – in times of negative electricity prices even incurring additional costs.

Our solution for Backshop Tiefkühl

Diagramm zeigt den Verlauf der PV-Produktion in kWh und die Temperatur im Kaltlager in °C über 24 Stunden, mit einem Anstieg der PV-Produktion um Mittag und Temperaturschwankungen zwischen etwa -21,4 °C und -20 °C.

Increasing solar self-consumption

Our smart energy management platform flexOn uses Backshop Tiefkühl’s cold storage as an energy buffer. During periods of high solar generation, flexOn automatically lowers the temperature, creating a natural cold reserve. When solar generation is low and electricity prices are high, flexOn draws on this reserve and reduces cooling demand.This aligns the refrigeration system with solar generation. As a result, Backshop Tiefkühl increases self-consumption and saves energy.

Diagramm der Motorströme eines Kompressors zeigt gelbe Linie um 350-400 Ampere und blaue Linie, die tagsüber von 0 auf 200 Ampere ansteigt und nachts wieder abfällt.

Wear-optimised operation of the cooling system

Another positive effect of the optimisation is a wear-optimised mode of operation of the cooling system. In normal operation, the system tends to cycle frequently, with compressors switching on and off more often. With flexOn’s optimisation, the cycling rate is reduced, allowing the system to run more consistently over longer periods at either high or low load. This protects the cooling system, reduces wear, and extends its lifetime.

What convinced the logistics & IT director

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"By implementing the new energy management solution from encentive, we hope to achieve better integration of our own energy generation, with the goal of maximising self-consumption."

Portrait von Kai Gebel, Geschäftsleiter Logistik & IT von Backshop Tiefkühl
Kai Gebel
Logistics & IT Director
Backshop Tiefkühl GmbH

Benefits at glance

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Reduced energy costs

Reduced energy costs through refrigeration unit optimisation

Increased self-consumption

Increased self-consumption of self-generated electricity and reduced grid feed-in

Less wear and tear

Extended service life and reduced wear of the refrigeration system through optimised operation

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